Floor Systems & Accessories

Floor Systems

& Accessories2

Call 708-493-9569Table of Contents

Under Slab

VaporStopTM System………………………………………………………………………………………..4

VaporStopTM Installation. …………………………………………………………………………………..6

Slab (Internal)

Slab-On-Grade Chair. ………………………………………………………………………………………9

Bollard Base ………………………………………………………………………………………………..10

Bollard Cap…………………………………………………………………………………………………..10

Bollard. …………………………………………………………………………………………………………12

SureDowel Basket…………………………………………………………………………………………14

SureDowel Basket Installation…………………………………………………………………………16

Eco Dowel Basket. …………………………………………………………………………………………18

Eco Dowel Basket Installation…………………………………………………………………………20

Slab Placement

Steel Stakes. …………………………………………………………………………………………………..7

Taper Dowel . ………………………………………………………………………………………………….8

Steel Edge Nosing…………………………………………………………………………………………16

Steel Edge Nosing – Wood……………………………………………………………………………..18

Steel Edge Nosing – E2N. ……………………………………………………………………………….20

E2N Square Dowel and Tube………………………………………………………………………….23

Dowel Sleeve – Construction Joint. …………………………………………………………………..24

Dowel Sleeve – Expansion Joint………………………………………………………………………25

Slab Protection

Curing Blanket………………………………………………………………………………………………26

Curing Chemicals………………………………………………………………………………………….26

Tilt-Up Profiles………………………………………………………………………………………………26

Sealer………………………………………………………………………………………………………….27

www.surebuilt-usa.com 3VaporStop™ System

The VaporStop™ membrane system is a high-

performance, polyethylene barrier designed to resist

moisture migration through concrete slab-on-grade.

The membrane is a field-tested and cost-effective

method of controlling moisture transmission in

enclosed structures.

The VaporStop™ membrane, available in 2

thicknesses, protect the flooring, finishes and

furnishings in completed structures from moisture

infiltration damage. A membrane also reduces

condensation, mildew and mold, while improving

indoor air quality.

The VaporStop™ membrane meets or exceeds the

“Standard Specification for Water Vapor Retarders

Used in Contact with Soil or Granular Fill Under

Concrete Slabs” (ASTM E-1745). The VaporStop

membrane is designed to meet or exceed the Class A,

B and C performance.

In a structure without membrane protection, research

has found that 80% of the moisture within the building

originates from site ground water. (HUD Research)

The VaporStop™ membrane, when properly installed

(refer to back page), will provide an effective

and economical method for limiting water vapor

transmission through a concrete slab-on-grade.

The VaporStop Tape is a polyethylene film with

pressure-sensitive adhesive, specifically designed to

bond and seal the VaporStop membrane system.

VaporStop Tape is meets or exceeds the “Standard

Practice for Installation of Water Vapor Retarders Used

in Contact with Soil or Granular Fill under Concrete

Slabs” (ASTM E-1643).

VaporStop™ System

Part Number Description

SBVS10 VaporStop Barrier 10mil 14’x210’ (Green)

SBVS15 VaporStop Barrier 15mil 14’x140’ (Green)

SBVSTAPE VaporStop Tape 4”x180’ (White or Red)

4

Call 708-493-9569Description

VaporStop™ is a high-performance membrane barrier used in residential and commercial projects. It is

designed for use under concrete slabs, in crawl spaces and foundation walls. It controls moisture transmission

within the building interior by preventing water vapor from permeating the concrete. It greatly reduces

condensation and mold formation, protecting flooring, finishes and furnishings.

Features

Reduces damaging moisture migration

Extremely low moisture vapor permeability

Outstanding tear resistance

Exceptional impact strength

Resists attack by organisms in contacting soil

Material

VaporStop™ is an ASTM-Certified Class A made in the USA vapor barrier made from high performance

polyethylene film using high quality prime, virgin resins. VaporStop™ is designed as a low permeance, high

strength, and puncture resistant film that meets and exceeds the ASTM E1745 requirements for a Class A

vapor retarder. Standard nominal 10 mil in green and 15 mil in green.

VaporStop™ Physical Properties

Nominal Thickness 10 mil 15 mil

Size 14’x210’ (2,940 SF) 14’x140’ (1,960 SF)

Weight 141 lbs/roll 141 lbs/roll

Tensile Strength, Machine Direction (ASTM E154, ASTMD882)

Class A = 45 lbf/in

Class B = 30 lbf/in

Class C = 13.6 lbf/in

50 lb/in 60 lb/in

Tensile Strength, Transverse Direction (ASTM E154, ASTMD882)

Class A = 45 lbf/in

Class B = 30 lbf/in

Class C = 13.6 lbf/in

50 lb/in 60 lb/in

Puncture Resistance (ASTM D1709)

Class A = 2200g

Class B = 1700g

Class C = 475g

2645 g 3055 g

Water Vapor Permeability new (ASTM E154)

Class A, B, & C = 0.1 Perms Max

0.024 Perms

(grains/(ft2•hr•in•Hg))

0.017 Perms

(grains/(ft2•hr•in•Hg))

Classification (ASTM E1745-17) Class A, B, & C Class A, B, & C

Max./Min. Use Temp. 180° / -70° F 180° / -70° F

Rolls / Pallet 12 12

Rolls / Truckload 288 288

www.surebuilt-usa.com 5VaporStop™ Installation

1. 2. 3. 4. 5. 6. 7. 8. 9. Consult local building codes and any specific instructions on the project drawings before installation. Do

not proceed until site conditions are acceptable and approved. Installation must comply with all applicable

local, state and federal code jurisdictions. Any unacceptable conditions must be corrected before

installation.

Level and tamp/roll the granular base as specified by the project drawings. If sharp, crushed rock is used,

then a layer of 1/2” fine grade compactible fill is required between the base and the VaporStop membrane

to prevent tears and punctures.

Unroll the VaporStop membrane with the longest dimension parallel to the direction of the planned concrete

placement. For a typical floor slab, lay the VaporStop membrane over the granular base and footing,

stopping at the wall and sealing the end with VaporStop Tape.

The VaporStop membrane should completely cover the granular base in the planned concrete placement

area. All joints/seams should have a 6” overlap secured with VaporStop Tape. Keep joints/seams free from

dust, dirt and moisture for maximum adhesion of the pressure-sensitive VaporStop Tape.

Repair any tears or punctures with a VaporStop membrane patch that has a 6” overlap in all directions and

securely tape the entire patch perimeter. Keep patch area free from dust, dirt and moisture for maximum

adhesion of the pressure-sensitive VaporStop Tape.

Use only brick-type or plate-type bar supports to protect the VaporStop membrane from puncture. Do not

drive forming stakes through the VaporStop membrane.

All pipes, ducts or other penetrations through the VaporStop membrane must be properly sealed. Boots

can be fabricated from the VaporStop material and sealed with VaporStop Tape. Cut the size and shape

necessary to form a tight-fitting seal around each penetration and seal all the edges with VaporStop Tape.

When placing concrete on the VaporStop membrane in hot weather, use a wet curing blanket to prevent the

concrete from shrinking, curling or cracking as a result of rapid surface drying.

Contact your SureBuilt representative for technical assistance and recommendations for usual applications

or conditions.

6

Call 708-493-9569Slab Placement

Steel Stakes

Reusable stakes with nail holes for

supporting lumber edge and other

bracing

Steel stakes are mainly used to secure lumber or

metal concrete forms in flatwork applications. Although

primarily used for concrete forming, a steel stake can

also be used as a general-purpose product. Other

purposes include attaching screed bar brackets for

flatwork finishing, securing landscape timbers, and

surveying stakes.

Each stake is hot-rolled with a “pencil” point, allowing

it to be easily driven or hammered into clay, rock, or

compacted soil. The holes on the stakes are drilled in a

spiral, meaning a nail hole will always line up with the

form for quick nailing.

Steel stakes are more durable than wooden stakes and

do not splinter. Steel stakes are reusable and more

costeffective because there is no need to purchase a

new set for each job.

Steel Stakes with Nail Holes – 3/4” (.718 Bar)

Part No. Description Weight

SBRND3418D SB Steel Stake 3/4”x18” w/ hole 2.2

SBRND3424D SB Steel Stake 3/4”x24” w/ holes 2.7

SBRND3430D SB Steel Stake 3/4”x30” w/ holes 3.1

SBRND3436D SB Steel Stake 3/4”x36” w/ holes 3.7

* Packaged in quantities of 10 stakes per carton

Steel Stakes with Nail Holes – 3/4” (.718 Bar)

Part No. Description Weight

SBRND3418WOHD SB Steel Stake 3/4”x18” w/ hole 2.2

SBRND3424WOHD SB Steel Stake 3/4”x24” w/ holes 2.7

SBRND3424WOHD SB Steel Stake 3/4”x30” w/ holes 3.4

SBRND3436WOHD SB Steel Stake 3/4”x36” w/ holes 4.1

www.surebuilt-usa.com 7The dowel sleeve is quickly positioned and

attached to edge forms, minimizing the

related labor costs.

Taper Dowel

Diamond-shaped load transfer system

for concrete joints

The size and diamond-shape of the Taper Dowel

provides concrete joint stability, load transfer and

smooth slab-toslab transition, without restraining floor

movement.

The plastic sleeve is nailed to lumber edge forms

before concrete placement and the steel plate slides

into the sleeve after forms are removed in preparation

for the adjoining slab and Taper Dowels are installed

within 24 hours of casting in the sleeves.

The plastic sleeve allows movement and the steel plate

provides maximum bearing, bending and punching re-

sistance, without the risk of slab interlock common with

other methods.

Dowel Specification

A properly installed plate dowel (Taper or Square) is

recommended for joints up to 0.20” wide and is suitable

for all types of ground level concrete slabs, such as

jointed floors, flatwork and pavement. A plate dowel

(Taper or Square) installation conforms to ACI 302.1R

Guide for Concrete Floor and Slab Construction and

ACI 360 Design of Slabs-on-Ground.

Dowels are inserted into sleeves after edge

forms have been removed and within 24

hours of pouring slab.

Taper Dowel Set (One Sleeve and One Plate)

Part No. Description Slab Spacing*

SBTD14S SB Taper Dowel 1/4” Set – Plate & Sleeve 1/4” x 4-1/2” x 4-1/2” 4” to 6-1/2” 18”

SBTD38S SB Taper Dowel 3/8” Set – Plate & Sleeve 3/8” x 4-1/2” x 4-1/2” 7” to 9” 18”

SBTD34S SB Taper Dowel 3/4” Set – Plate & Sleeve 3/4” x 4-1/2” x 4-1/2” 9” to 12” 18”

* Spacing shown based on ACI 360 Design of Slabs-on-Ground.

8

Call 708-493-9569Slab (Internal)

Slab-On-Grade Chair

Plastic supports for rebar and mesh

positioning in concrete floors and

pavements

The Slab-On-Grade Chair, sometimes called a

castle chair or bar chair, supports rebar and mesh

at the proper elevation during concrete placement.

The all-plastic, conical chair design will not corrode

and supports up to 500 lbs without collapsing. Each

chair accommodates two forming heights with just

a quarter-turn, reducing inventory requirements and

allowing for small grade variations.

The integrated base provides stability and support

on soft surfaces, without damaging the moisture

barrier, insulating foam or other membrane. The

holes in the base can be used to fasten or tie chairs

in position when necessary

The Slab-On-Grade Chair meets the requirements

to qualify as a CRSI Class 1 Bar Support.

Plastic chairs support rebar and/or mesh,

often in combination with dowel baskets, in

concrete floors and pavements.

Slab-On-Grade Chair

Part Number Description

SBPCC1112 Slab-On-Grade Chair 1:1-1/2”

SBPCC2212 Slab-On-Grade Chair 2:2-1/2”

SBPCC3312 Slab-On-Grade Chair 3:3-1/2”

SBPCC4412 Slab-On-Grade Chair 4:4-1/2”

www.surebuilt-usa.com 98

D

A

10

8

4

7

7

3

6

6

Bollard Base

Weld on bollard to base to protect

concrete

The Bollard Base is designed to protect concrete

flatwork by allowing the weld to fail between the

Bollard and Bollard Base upon impact. This greatly

reduces the cost.

5

Bollard Cap

4

3

Bollard caps provide superior building finish

Class A form finish

Up to 90% labor saving.

A

2

1

5

4

3

Call 708-493-9569Bollard

Concrete pipe bollard that can be driven into ground,

set in Bollard Base, or bolted

down with bottom plate.

5

4

3

2

Available in 4 1/2”, 5 1/2”, 6 5/8”, 8 5/8” by 7’1

D

A

5

4

3

2

1

www.surebuilt-usa.com 11SureDowel Basket

Dowel assembly for concrete and

pavement joint locations

The SureDowel Basket provides joint stability, reliable

load transfer and smooth slab-to-slab transition, in a

single cost-effective assembly.

A properly installed SureDowel Basket minimizes joint

spalling, eliminates tripping hazards and improves joint

filler appearance.

The patent-pending plastic sleeve allows movement

and the steel plate provides bearing capacity, without

the risk of slab interlock and cracking, to assure a high-

quality slab.

A properly installed SureDowel Basket is

recommended for joints up to 0.20” wide and is suitable

for all types of ground level concrete slabs, such as

jointed floors, flatwork and pavement.

A SureDowel Basket installation conforms to

ACI 302.1R Guide for Concrete Floor and Slab

Construction and ACI 360 Design of Slabs-onGround.

The labor-saving 12’ SureDowel Basket is placed

as a single unit at every planned concrete joint,

along with typical chairs and reinforcement.

SureDowel Basket

Part No. Description (height x length) Slab Plate Size Spacing

SBDB382S18 SB SureDowel Basket 3” x 12’ 6” 3/8” x 2” x 12” 18” OC

SBDB382S24 SB SureDowel 3-1/2” x 12’ 7” 3/8” x 2” x 12” 24” OC

SBDB12212S18 SB SureDowel 3-1/2” x 12’ 7” 1/2” x 2-1/2” x 12” 18” OC

SBDB12212S24 SB SureDowel 4” x 12’’ 8” 1/2” x 2-1/2” x 12” 24” OC

SBDB34212S18 SB SureDowel 4-1/2” x 12’ 9” 3/4” x 2-1/2” x 12” 18” OC

SBDB34212S24 SB SureDowel 5” x 12’ 10” 3/4” x 2-1/2” x 12” 24” OC

* Spacing shown based on ACI 360 Design of Slabs-on-Ground.

12

Call 708-493-9569SureDowel Basket Installation

1. Each SureDowel Basket should remain parallel in the

horizontal plane during placing and finishing operations.

Dowels should not be closer than 12” to the intersection

of any joint.

2. Stake the SureDowel Basket assembly to ensure it

remains in the planned joint location. Position and tie

the slab reinforcement. Optional: Cut shipping wires at

midpoint to reduce restraining forces at contraction joint.

3. Place concrete normally, completely surrounding each

SureDowel Basket location. SureDowel Baskets require

vibration to properly consolidate concrete and eliminate

air entrapment. Do not strike or damage SureDowel

Basket assembly with the vibrator.

4. When concrete has been finished and reaches

sufficient strength, saw cut the joint along the line of each

SureDowel Basket location.

Place basket at each joint.

Anchor basket with stake or concrete mud to prevent

movement during pour.

Optional: Cut the spacing / shipping wires.

SureDowel Basket height is typically the midpoint of

the slab. SureDowel Basket length is typically 12’,

but can be cut-tosize. Plates can be 3/8” or 1/2” or

3/4” depending on project requirements, anticipated

loads and slab thickness.

Pour and consolidate concrete.

Saw cut concrete at joint location.

www.surebuilt-usa.com 13ECO Dowel Basket

Tapered dowel assembly for efficient

load transfer in concrete floor and

pavement joints

The ECO Dowel Basket provides joint stability, reli-

able load transfer and smooth slab-to-slab transition,

in a single cost-effective assembly. A properly installed

ECO Dowel Basket minimizes joint spalling.

The diamond-shaped steel plate allows axial and later-

al movement, provides bearing capacity, and prevents

slab interlock and cracking, assuring a high quality con-

crete slab. A properly installed ECO Dowel Basket is

designed for joints up to 0.20” wide and is suitable for

all types of ground level concrete slabs, such as jointed

floors, flatwork and pavement.

An ECO Dowel Basket conforms to ACI 302.1R Guide

for Concrete Floor and Slab Construction and ACI 360

Design of Slabs-on-Ground.

ECO Dowel Basket

Part No. Description (height x length) Slab Plate Size Spacing

SBEDB638S18 ECO Dowel Basket 3” x 12’ 6” 3/8” x 3” x 12” 18” OC

SBEDB738S24 ECO Dowel Basket 3-1/2” x 12’ 7” 3/8” x 3” x 12” 24” OC

SBEDB712S18 ECO Dowel Basket 3-1/2” x 12’ 7” 1/2” x 3” x 12” 18” OC

SBEDB812S24 ECO Dowel Basket 4” x 12’ 8” 1/2” x 3” x 12” 24” OC

SBEDB934S18 ECO Dowel Basket 4-1/2” x 12’ 9” 3/4” x 3” x 12” 18” OC

SBEDB1034S24 SB Dowel Basket 5” x 12’ 10” 3/4” x 3” x 12” 24” OC

SBEDBDA ECO Debond – 5 Gal Pail Coats tapered dowel for movement within slab

*Spacing shown based on ACI 360 Design of Slabs-on-Ground.

Additonal spacing specifications available upon request

14

Call 708-493-9569ECO Dowel Basket Installation

1. ECO Dowel Baskets are supplied with ECO Debond

agent.

2. Each ECO Dowel Basket should remain parallel

in the horizontal plane during concrete placing and

finishing operations.

3. Tapered dowels should not be closer than 12” to the

intersection of any joint. Adjust basket position to avoid

this condition.

4. Anchor basket with stake or concrete mud to prevent

movement during pour. Position and tie the slab

reinforcement.

Optional: Cut shipping wires at midpoint to reduce

restraining forces at contraction joint.

5. Place concrete, completely surrounding each ECO

Dowel Basket location. Use vibration to consolidate

concrete, but do not strike or damage the assembly.

6. When concrete has been finished and reaches

sufficient strength, saw cut the joint along the line of

each ECO Dowel Basket location.

Place basket at each joint.

Anchor basket with stake or concrete mud to prevent

movement during pour.

Optional: Cut the spacing / shipping wires.

Pour and consolidate concrete.

ECO Dowel Basket height is typically the midpoint

of the slab. Basket length is typically 12’, but can

be cut-to-size. Plates can be 3/8” or 1/2” or 3/4”

depending on project requirements, anticipated

loads and slab thickness.

Saw cut concrete at joint location.

www.surebuilt-usa.com 15PRO Dowel Basket

Alternating tapered dowel assembly for

efficient load transfer in concrete floor

and pavement joints

The ProBasket provides joint stability, reliable load

transfer and smooth slab-to-slab transition, in a single

cost-effective assembly.

A properly installed ProBasket minimizes joint spalling.

The alternating taper-shaped steel plate allows axial

and lateral movement, provides bearing capacity, and

prevents slab interlock and cracking, assuring a high

quality concrete slab.

A properly installed ProBasket is designed for joints

up to 0.20” wide and is suitable for all types of ground

level concrete slabs, such as jointed floors, flatwork

and pavement.

An ProBasket conforms to ACI 302.1R Guide for

Concrete Floor and Slab Construction and ACI 360

Design of Slabs-on-Ground.

ProBasket

Part No. Description (height x length) Slab Plate Size* Spacing**

SBPB638S18 ProBasket 3” x 12’ 6” 3/8” x 2” x 12” 18” OC

SBPB738S24 ProBasket 3-1/2” x 12’ 7” 3/8” x 2” x 12” 24” OC

SBPB712S18 ProBasket 3-1/2” x 12’ 7” 1/2” x 2-1/2” x 12” 18” OC

SBPB812S24 ProBasket 4” x 12’ 8” 1/2” x 2-1/2” x 12” 24” OC

SBPB934S18 ProBasket 4-1/2” x 12’ 9” 3/4” x 2-1/2” x 12” 18” OC

SBPB1034S24 ProBasket 5” x 12’ 10” 3/4” x 2-1/2” x 12” 24” OC

SBEDBDA Debond – 5 Gal Pail Coats tapered dowel for movement within slab

* Cross-sectional area of steel is 2” for 3/8” plate and 2-1/2” for 1/2” and 3/4” plate at the outside edge of the

saw-cut installation tolerance.

*Spacing shown based on ACI 360 Design of Slabs-on-Ground.

Additonal spacing specifications available upon request

16

Call 708-493-9569PRO Dowel Basket Installation

1. ProBaskets are supplied with Debond agent.

2. Each ProBasket should remain parallel in the

horizontal plane during concrete placing and finishing

operations.

3. Tapered dowels should not be closer than 12” to the

intersection of any joint. Adjust basket position to avoid

this condition.

4. Anchor basket with stake or concrete mud to prevent

movement during pour. Position and tie the slab

reinforcement.

Optional: Cut shipping wires at midpoint to reduce

restraining forces at contraction joint.

5. Place concrete, completely surrounding each

ProBasket location. Use vibration to consolidate

concrete, but do not strike or damage the assembly.

6. When concrete has been finished and reaches

sufficient strength, saw cut the joint along the line of

each ProBasket location.

Place basket at each joint.

Anchor basket with stake or concrete mud to prevent

movement during pour.

Optional: Cut the spacing / shipping wires.

Pour and consolidate concrete.

ProBasket height is typically the midpoint of the

slab. Basket length is typically 12’, but can be cut-

to-size. Plates can be 3/8” or 1/2” or 3/4” depending

on project requirements, anticipated loads and slab

thickness.

Saw cut concrete at joint location.

www.surebuilt-usa.com 17Steel Edge Nosing

Joint edge protection and precise load

transfer in a single assembly

High-traffic industrial floors and pavements require

precise load transfer, smooth slab-to-slab transition

and joint protection. All of these requirements are

met with the Steel Edge Nosing assembly.

A complete assembly includes the steel nosing,

studs, dowel plates and full-depth channel for joint

installations. The leave-in-place design eliminates

conventional slab edge forming costs.

The nosing prevents joint spalling and reduces repair

costs in high-traffic areas, like warehouses and loading

docks. Concrete expansion and contraction takes place

as the steel plate slides within the sleeve.

The installation conforms to ACI 302.1R Guide for

Concrete Floor and Slab Construction and ACI 360

Design of Slabs-on-Ground.

Steel Edge Nosing with Taper Dowel

Part No. Description (height x length) Slab Plate Size Spacing*

SBHDSEN6 HD Steel Edge Nosing 6”x10’ 6” 1/4” x 4-1/2” x 4-1/2” 18”

SBHDSEN6WC HD Steel Edge Nosing 6”x10’ w/ Clip 6” 1/4” x 4-1/2” x 4-1/2” 18”

SBHDSEN7 HD Steel Edge Nosing 7”x10’ 7” 3/8” x 4-1/2” x 4-1/2” 18”

SBHDSEN7WC HD Steel Edge Nosing 7”x10’ w/ Clip 7” 3/8” x 4-1/2” x 4-1/2” 18”

SBHDSEN8 HD Steel Edge Nosing 8”x10’ 8” 3/8” x 4-1/2” x 4-1/2” 18”

SBHDSEN8WC HD Steel Edge Nosing 8”x10’ w/ Clip 8” 3/8” x 4-1/2” x 4-1/2” 18”

18

Call 708-493-9569Steel Edge Nosing Installation

1. Steel Edge Nosing assemblies should be placed in the planned joint location. Dowel plates should be no

closer than 6” to joint intersections.

2. Steel Edge Nosing assemblies should remain plumb/parallel during placing. Position, support and tie slab

reinforcement to the studs.

3. Place concrete normally, completely surrounding

each dowel sleeve/plate location. Vibration is required to properly consolidate concrete and eliminate air

entrapment. Do not strike or damage sleeves/plates with the vibrator.

4. The Steel Edge Nosing, with studs tied to the concrete slab reinforcement, provides joint edge protection

and a smooth transition under load from one concrete section to another.

Steel Edge Nosing w/ Clip – 2-Way Intersection

Steel Edge Nosing w/ Clip – 3-Way Intersection

Optional welded Clips can

be provided to support the

assembly, using Steel Stakes

or Base Plates (as shown).

Steel Edge Nosing w/ Clip – 4-Way Intersection

www.surebuilt-usa.com 19Steel Edge Nosing – Wood

Joint edge protection and integrated

load transfer

High-traffic industrial floors and pavements require

precise load transfer, smooth slab to slab transition and

joint protection. All of these requirements are met with

the Steel Edge Nosing-Wood assembly.

The leave-in-place design eliminates conventional slab

edge forming costs.

The nosing prevents joint spalling and reduces repair

costs in high-traffic areas, like warehouses and loading

docks.Concrete expansion and contraction takes place

as the steel plate slides within the sleeve. A complete

assembly includes the steel nosing and studs.

The installation conforms to ACI 302.1R Guide for

Concrete Floor and Slab Construction and ACI 360

Design of Slabson-Ground.

Steel Edge Nosing on Wood

Part No. Description

SBHDSENOW HD Steel Edge Nosing on Wood – 10′

*Wood not included. Taper Dowel Plate and Sleeve sold

separately.

20

Call 708-493-9569Steel Edge Nosing – Wood Installation

1. Steel Edge Nosing assemblies should be placed in

the planned joint location. Dowel plates should be no

closer than 6” to joint intersections.

2. Steel Edge Nosing assemblies should remain plumb/

parallel during placing. Position, support and tie slab

reinforcement to the studs.

3. Place concrete normally, completely surrounding

each dowel sleeve/plate location. Vibration is required

to properly consolidate concrete and eliminate air

entrapment. Do not strike or damage sleeves/plates

with the vibrator.

Step 1: Place Wood Form to Height

with Top Rail.

4. The Steel Edge Nosing Wood, with studs tied to

the concrete slab reinforcement, provides joint edge

protection and a smooth transition under load from one

concrete section to another.

Step 2: Place Taper Sleeve in Form,

Pour Concrete one side.

Steel Edge Nosing w/ Clip – 2-Way Intersection

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

TOLERANCE:

DECIMAL: ±0.0313

FRACTOR: ±1/32″

ANGULAR: ±1°

UNLESS OTHERWISE SPECIFIED

NOTE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE

PROPERTY OF SUREBUILT COMPANY. ANY REPRODUCTION IN PART

OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SUREBUILT

COMPANY IS PROHIBITED.

DO NOT SCALE DRAWING

MATERIAL:

FINISH: WEIGHT:

PART NO:

TITLE: DATE:

DRAWING NO:

DRN. BY:

CKD. BY:

APPR’D. BY:

SIZE: 11 X 17

REV: SHEET:

8 84 40 0 S S.. 2 25 5T TH H A AV VE E.. B BE EL LL LW WO OO OD D,, IIL L 6 60 01 10 04 4

Step 3: Remove Wood Form and

P PH HO ON NE E:: ( (7 70 08 8) ) 4 49 93 3- -9 95 56 69 9 – – F FA AX X:: ( (7 70 08 8) ) 4 49 93 3- -9 96 60 01 1

Fastener Clip.

Steel Edge Nosing w/ Clip – 3-Way Intersection

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

TOLERANCE:

DECIMAL: ±0.0313

FRACTOR: ±1/32″

ANGULAR: ±1°

UNLESS OTHERWISE SPECIFIED

NOTE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE

PROPERTY OF SUREBUILT COMPANY. ANY REPRODUCTION IN PART

OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SUREBUILT

COMPANY IS PROHIBITED.

DO NOT SCALE DRAWING

MATERIAL:

PART NO:

TITLE: DATE:

FINISH: WEIGHT:

DRAWING NO:

SIZE: 11 X 17

REV: SHEET:

DRN. BY:

CKD. BY:

8 84 40 0 S S.. 2 25 5T TH H A AV VE E.. B BE EL LL LW WO OO OD D,, IIL L 6 60 01 10 04 4

APPR’D. BY:

P PH HO ON NE E:: ( (7 70 08 8) ) 4 49 93 3- -9 95 56 69 9 – – F FA AX X:: ( (7 70 08 8) ) 4 49 93 3- -9 96 60 01 1

Steel Edge Nosing w/ Clip – 4-Way Intersection

Step 4: Place Taper Dowel and Pour

Other Side.

www.surebuilt-usa.com DIMENSIONS ARE IN INCHES

MATERIAL:

TITLE: UNLESS OTHERWISE SPECIFIED

DO NOT SCALE DRAWING

TOLERANCE:

DECIMAL: ±0.0313

FRACTOR: ±1/32″

ANGULAR: ±1°

UNLESS OTHERWISE SPECIFIED

21

PART NO:

DATE:

DRN. BY:

DRAWING NO:

CKD. BY:

NOTE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE

PROPERTY OF SUREBUILT COMPANY. ANY REPRODUCTION IN PART

OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SUREBUILT

COMPANY IS PROHIBITED.

FINISH: WEIGHT:

REV: SIZE: 11 X 17

SHEET:

APPR’D. BY:

8 84 40 P PH HO ON NE E:: 0 S S.. ( (7 70 08 2 25 5T 8) ) 4 TH H 49 93 A AV 3- -9 VE 95 E.. 56 69 B BE 9 – EL LL – F LW WO OO OD D,, FA AX X:: ( (7 IIL 70 08 L 6 60 8) ) 4 01 49 10 93 04 4

3- -9 96 60 01 1Steel Edge Nosing – E2N

Stabilize construction joints for existing

to new concrete

Additions to high-traffic industrial floor buildings and

pavements require precise load transfer, smooth

slab-to-slab transition and joint protection. All of these

requirements are met with the Steel Edge Nosing –

E2N assembly.

The E2N Nosing prevents joint spalling and reduces

repair costs in high-traffic areas, like warehouses and

loading docks. Concrete expansion and contraction

takes place as the steel bar slides within the sleeve.

The Dowel Tube allows unrestrained movement in the

horizontal direction as the new concrete shrinks.

A complete assembly includes the Steel Edge Nosing –

E2N, studs, and square dowels with tube. The hole for

the Square Dowel is positioned at mid-slab height.

The installation conforms to ACI 302.1R Guide for

Concrete Floor and Slab Construction and ACI 360

Design of Slabs-on-Ground.

Steel Edge Nosing – E2N

Part No. Description (height x length) Slab Dowel Size Spacing*

SBHDSENE2N6 Steel Edge Nosing E2N 6”x10’ 6” 3/4” x 3/4” x 18” 18”

SBHDSENE2N6DT Steel Edge Nosing E2N 6”x10’ w/Dowel & Tube 6” 3/4″ x 3/4″ x 18″ 18”

SBHDSENE2N7 Steel Edge Nosing E2N 7”x10’ 7” 3/4” x 3/4” x 18” 18”

SBHDSENE2N7DT Steel Edge Nosing E2N 7”x10’ w/Dowel & Tube 7” 3/4” x 3/4” x 18” 18”

SBHDSENE2N8 Steel Edge Nosing E2N 8”x10’ 8” 3/4″ x 3/4″ x 18″ 18”

SBHDSENE2N8DT Steel Edge Nosing E2N 8”x10’ w/Dowel & Tube 8” 3/4” x 3/4” x 18” 18”

SBHDSENE2N9 Steel Edge Nosing E2N 9”x10’ 9” 3/4” x 3/4” x 18” 18”

SBHDSENE2N9DT Steel Edge Nosing E2N 9”x10’ w/Dowel & Tube 9” 3/4” x 3/4” x 18” 18”

SBHDSENE2N10 Steel Edge Nosing E2N 10”x10’ 10” 3/4” x 3/4” x 18” 18”

SBHDSENE2N10DT Steel Edge Nosing E2N 10”x10’ w/Dowel & Tube 10” 3/4” x 3/4” x 18” 18”

22

Call 708-493-9569Steel Edge Nosing – E2N Installation

1. Position and hold steel plate and steel bar flush with

the surface of the existing slab. Mark the locations of

the hole in the steel plate for the square dowels and

anchor bolts. Remove Steel Edge Nosing – E2N.

2. Drill holes 9-1/2” into slab, parallel to slab surface

using 1-1/8” drill bit for the 3/4” square dowels. Drill

holes 4-1/2” into slab, parallel to slab surface using 1/2”

drill bit. Attach joint assembly flush with existing slab

using anchor bolts.

3. Epoxy grout 3/4” x 18” square dowels with dowel

tube into pre-drilled holes so that dowel sleeve is

outside of the existing concrete surface. Dowel with

sleeve must be installed with foam on left and right

sides to allow side-to-side movement as seen in middle

picture. Once installed properly, allow epoxy to cure.

4. If the Steel Edge Nosing – E2N will butt up to a

sawcut contraction joint, cut through the full depth of

the side of the Steel Edge Nosing that abuts the saw-

cut to allow activation of the joint.

5. Remove the steel alignment nut from nut and bolt

alignment assembly to allow joint to activate. If steel

alignment nut is not removed the joint will not activate.

Cover the exposed steel alignment bolt with tape or

plastic sleeve so that the threads do not restrain the

new concrete slab.

6. Place and finish concrete normally. Vibration

is required to properly consolidate concrete and

eliminate air entrapment. Follow industry guidance for

consolidating concrete around embedments.

7. Concrete paste can be removed from top of Steel

Edge Nosing – E2N plate and bar during finishing.

8. If concrete leveling is needed, grind joint flush or

saw-cut 1/2” deep, 18 – 24 inches back into existing

slab, chip existing slab down 1/2 – 3/4” and top with

approved epoxy materials.

9. See project specifications for joint filler installation.

Steel bar

Steel plate

Hole for

square dowel

Nylon nut (stays)

Steel nut (remove after

steel plate is bolted to

existing slab)

Ø3/8 Stud

www.surebuilt-usa.com 23E2N Square Dowel and Tube

Stabilize construction joints for existing

to new concrete floors and flatwork

Designed for joint activation and free horizontal

movement of existing-to-new concrete without

restraint.

The E2N Square Dowel and Tube has compressible

foam on both sides of the 3/4” square steel dowel

protected by a plastic tube

This allows new concrete to shrink adjacent

to existing concrete without the dowel causing

unintended damage to the concrete.

The comparison to the right shows the load transfer

on square bars compared to round bars. The load

transfer directly down into the concrete effectively

eliminates splitting stresses within the concrete.

Square bars have greater resistance to bending,

reducing edge and corner curling without increasing

the amount of steel used.

24

Call 708-493-9569E2N Square Dowel and Tube Installation Guide

1. Drill 1-1/8” hole to 9-1/2” at mid-slab depth. Space E2N Square Dowels at 18” O.C.

2. Set E2N Square Dowel and Tube in epoxy grout with Tube flush with existing slab and foam

on the left and right sides.

3. Place and finish new concrete.

E2N Square Dowel & Tube

Part No. Description Slab

Thickness

Square

Dowel Size

Dowel

Length

Square Dowel

Clip Length

Embedment

(in)

SBSDKTT Square Dowel & Tube

any 0.75” 18” 9” 9”

SBSDKEAI Epoxy Acrylic Injection

www.surebuilt-usa.com 25Dowel Sleeve – Construction Joint

Used with lumber edge forms to

accurately position smooth steel

dowels at a construction joint

Positioning smooth dowels with lumber edge forms

is easy with the plastic Dowel Sleeve and Nailing

Plate. The plate is attached to the form at the required

spacing and the sleeve is pushed onto the plate before

concrete placement.

When the lumber edge forms are removed, a smooth

steel dowel is placed into each sleeve for the adjoining

concrete slab. The plastic Dowel Sleeve holds each

dowel in proper horizontal alignment for the best

possible load transfer between sections.

Normal concrete expansion and contraction takes

place as the smooth steel dowel slides inside the

plastic sleeve.

840 S. 25TH AVE. BEL

PHONE: (708) 493-9569 –

NO:

DATE: REVISION: DRAWN BY: CHECKED BY:

NAME:

DOWEL SLEEVE

THIS DRAWING IS THE PROPERTY OF SUREBUILT MANUFACTURING AND IS SUBJECT TO RETURN UPON DEMAND AND IS LOANED UNDER THE EXPRESS CONDITION

THAT IT WILL NOT BE DUPLICATED, REPRODUCED OR ALTERED IN ANY MANNER WITHOUT U.B.P.WRITTEN APPROVAL.

THE DATA AND INFORMATION CONTAINED HEREON ARE PROPRIETARY TO SUREBUILT SUCH DATA SHALL NOT BE DISCLOSED, DUPLICATED, OR USED IN ANY MANNER DETRIMENTAL TO THE INTERESTS OF SUREBUILT

INFORMATION SHOWN ON THIS DRAWING ARE SUGGESTIONS ONLY AND IN NO WAY IMPLIES ANY GUARANTEES. CONTRACTOR MUST VERIFY DIMENSIONS IN THE FIELD.

DRAWN BY:

CHECKED BY:

SCALE: SIZE:

NTS

Xiaobo B

Smooth Steel Dowel

Part No. Description

SBDWL1218 SB Smooth Steel Dowel 1/2” x 18”

SBDWL3418 SB Smooth Steel Dowel 3/4” x 18”

SBDWL3418 SB Smooth Steel Dowel 1” x 18”

SBDWL11418 SB Smooth Steel Dowel 1-1/4” x 18”

Dowel Sleeve and Nailing Plate for Construction Joints*

Part No. Description (height x length) Sleeve

Diamete Sleeve Length Dowel

Size**

SBDSCJ129 SB Dowel Sleeve and Nailing Plate – 1/2” x 9” 1/2” 9” 1/2” x 18”

SBDSCJ349 SB Dowel Sleeve and Nailing Plate – 3/4” x 9” 3/4” 9” 3/4” x 18”

SBDSCJ19 SB Dowel Sleeve and Nailing Plate – 1” x 9” 1” 9” 1” x 18”

SBDSCJ1149 SB Dowel Sleeve and Nailing Plate – 1-1/4” x 9” 1-1/4” 9” 1-1/4” x 18”

*Consult project engineer for required dowel size and spacing

** Dowels Sold Separately

26

Call 708-493-9569Dowel Sleeve – Expansion Joint

Used with leave-in-place expansion

board to accurately position smooth

dowels

Positioning smooth dowels with leave-in-place

expansion boards, like cedar or polypropylene, is

easy with Dowel Sleeve.

Expansion boards are predrilled to the proper hole

size and spacing to meet specifications. Once the

predrilled boards are in position, the sleeves are

quickly snapped into place. Integrated collar tabs

keep each sleeve in position and perpendicular to the

board face.

The plastic sleeve holds each smooth steel dowel in

proper horizontal alignment for the best possible load

transfer between concrete pavement sections.

Normal concrete expansion and contraction takes

place as the smooth steel dowel bar slides inside the

sleeve.

Plastic sleeves are used with predrilled expansion

boards, like cedar or polypropylene, to accurately

position and align smooth steel dowels in the

adjoining concrete section.

Smooth Steel Dowel

Part No. Description

SBDWL1218 SB Smooth Steel Dowel 1/2” x 18”

SBDWL3418 SB Smooth Steel Dowel 3/4” x 18”

SBDWL118 SB Smooth Steel Dowel 1” x 18”

SBDWL11418 SB Smooth Steel Dowel 1-1/4” x 18”

Dowel Sleeve for Expansion Board*

Part No. Description Sleeve

Diameter

Sleeve

Length

Dowel

Size**

SBDSEJ129 SB Dowel Sleeve for Expansion Board 1/2” x 9” 1/2” 9” 1/2” x 18”

SBDSEJ349 SB Dowel Sleeve for Expansion Board 3/4” x 9” 3/4” 9” 3/4” x 18””

SBDSEJ19 SB Dowel Sleeve for Expansion Board 1” x 9” 1” 9” 1” x 18

SBDSEJ1149 SB Dowel Sleeve for Expansion Board 1-1/4” x 9” 1-1/4” 9” 1-1/4” x 18”

*Consult project engineer for required dowel size and spacing

** Dowels Sold Separately

www.surebuilt-usa.com 27Curing Concrete

The Slab Therapy System is for

compatability from start to finish

Curing Blanket

Superior hydration, less discoloration,

and even cure of slab

SureCure SOG

Single-use, non-woven engineered absorbent fabric, Exceeds ASTM C-171

Part No. Description sf/

roll

SBSCSOG1600 Slab on grade, flatwork,

retail, industrial, tilt-up 1600

Curing Chemicals

Full line of flooring chemicals & joint fillers

Hydrate

Part No. Description Package

SureFilm Evaporation Retarder / Finishing Aid (Concentrate) 5 gal, 55 gal

SureCure ASTM C 309 Modified Cure (Steel Trowel) 5 gal, 55 gal

SureRez ASTM C 309 Dissipating Resin 5 gal, 55 gal

SureCure & Seal WB ASTM C 309, Water-Based, Acrylic Curing Compound 5 gal, 55 gal

SureCure & Seal 25 ASTM C 309, Solvent-Based, Acrylic Curing Compound 5 gal, 55 gal

refer to full data sheets online

Tilt-Up Profiles

Detailed lines, chamfered edges and smooth

reveals for a better concrete appearance

Saw Cut Cover

A semi-rigid, plastic t-strip used to seal concrete saw cut joints before pouring tilt-up panels.

Part No. Description lf/bundle

SBSCC2 Cover Strip 3/8” Top x 5/8” Deep x 8’ 1000

28

Call 708-493-9569Protecting Concrete

Increase abrasion resistance and protect saw cut joints

SureSeal Li

An economical lithium-silicate sealer/densifier that

deeply penetrates and reacts with cured concrete

to reduce porosity, reduce dusting, reduce water

permeability and increase abrasion resistance. When

properly applied, SureSeal Li will not leave the whitish

blush characteristic of other sodium silicate products.

• Reduce application costs with one step low pressure

spray application on broom or power troweled finishes.

• Achieve architectural finishes, does not contribute to

Alkali Surface Reaction (ASR)

• Can be used interior and exterior.

• Fast-curing. Ready for traffic in one hour for most

floors.

• Apply on new or existing concrete Improves abrasion

resistance, light reflectivity and gloss.

SureFlex CJ

A 100% solids, two-component, UV resistant, semirigid,

rapid-curing, polyurea for filling control and construction

joints in heavy duty industrial concrete floors.

SureFlex CJ allows for joints to be shaved quickly

for fast turnaround. SureFlex CJ has been designed

for use in compliance with ACI 302, section 4.10

recommendations for joint fillers used in saw cut/control

joints with a Shore A Durometer of 85.

SureFlex CJ can also be used for the repair of

damaged or spalled joint nosing and cracks.

• Easy 1 to 1 ratio, pourable/pumpable consistency

• High elongation (200%) to resist tearing due to

excessive movement

• Industrial & Commercial Floors

• Control & Construction Joints

• Crack & Joint repair

Protect

Product Description Package

SureSeal Li Lithium Silicate Sealer / Densifier 5 gal, 55 gal

SureSeal So Sodium Silicate Sealer / Densifier 5 gal, 55 gal

Citrus

Cleaner Natural Citrus Solvent Floor Cleaner 5 gal, 55 gal

SureFlex CJ Semi-Rigid, Rapid Curing, UV Resistant, Polyurea, 100% Solids, two component 10 gal

SureFlex CJ

Guard

Prevents or reduces staining of concrete due to overfill of epoxy or polyurea joint

fillers 5 gal, 55 gal

www.surebuilt-usa.com 29Bar Support *

Slab Bolster

Slab Bolster Upper

Individual High Chair

Continuous High Chair

Continuous High Chair Upper

Beam Bolster

Bridge Deck Forming

Bridge Overhang Bracket *

Curing Blankets

Exterior Hangers *

Exterior Half Hangers *

Interior Hangers *

Interior Half Hanger *

Adjustable Joist Hanger

Coil Rod *

1/2” Coil Rod

3/4” Coil Rod

1” Coil Rod

1-1/4” Coil Rod

15mm Coil Rod

20mm Coil Rod

Coil Ties *

1/2” Coil Ties

3/4” Coil Ties

1” Coil Ties

1-1/4” Coil Ties

Concrete Hoppers

Hoppers

Elephant Trunk

Tremie Pipe

Steel Collar

Floor Systems *

Dowel Basket

Taper Dowel

Steel Edge Nosing

VaporStop & Tape

Form Liners *

HIPS – Single Use

ABS – Up to 10 Uses

PE – Up to 40 – 50 Uses

PPE – Up to 100+ Uses

Line Card

Form Ties *

HD Loop Ties

HD Gang Loop Ties

X-Flat Ties

Base Ties

Aluminum Form Ties

Heavy Forming *

SOLO Clamp Form 1500PSF

SureCurve Radius Form

Sure Beam

Articulated Waler

Steel Circular Column Form

Taper Ties

She-Bolts

Inner Units

Euro Taper Ties

Euro She-Bolts

Flat Washers

GFRP Reinforcement Bar *

#2-#11 Reinforcement Bar

Metal Rib *

Expanded Metal Mesh

Modular Braces *

Type 6-5/8”

Type 8-5/8”

Pipe Braces *

Plywood Forming *

Coil Ties

Pencil Rod and Clamps

Self-Centering Ties

Snap Ties

Precast

Anchor Rail HD

Coil Inserts *

Column Wall Edge Connector *

Ferrule Inserts *

Helical Ground Anchors *

Ring and Cable Lifters

Slant Anchor *

Straight Leg Anchor *

Wall Base Connector *

Wire / FRP Truss *

* Products are Made in the USA or available to be made in the USA

Rebar Safety Caps

Rebar Splicing

Groutec

Unitec

Self-Riser System *

Shoring *

Cross Braces

Frames

Post Shores

Screw Jacks

Snap Ties *

SPAN-X Beams *

Staybox Rebar Splicing *

Steel Stakes *

3/4” Stakes

7/8” Stakes

Stud Rail DSA & DSAR *

Thermal Break

SurePly™ Handset Forming *

Panels and Fillers

Hardware

HD Loop Ties

X-Flat Ties

Birch Plywood

Tilt-Up

Brace Inserts *

Helical Ground Anchors *

Lifting Hardware

ProLift Inserts *

Slant Anchor *

SureLift (SL) Inserts *

Edge Form Brackets

Construction Adhesive *

FRP Truss / Connectors *

XL Lift Inserts *

Walers *

Butt Plate

Double Channel

2525 Armitage Ave

Melrose Park, IL 60160

708-493-9569

www.surebuilt-usa.com

03/26

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